The Yamaha Rhino 660 is not out of the list. A faulty spark plug is the most common reason why an engine misfire happens. He likes to ride both of his rides from time to time. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. Always wear your seat belt when riding in the vehicle. WHAT CAN HAPPEN. Push the cargo bed release lever down, and then slowly lift up the cargo bed until it stops. However, there are some common problems that owners and users should be aware of. All electrical circuits are switched off. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Its a best practice for owners to clean their air filters every 100 miles or so and replace them as needed. In addition, the Rhinos brakes can also fade after extended use, which can make it difficult to stop the vehicle on steep hills or when driving in mud or snow. It may get stuck or act unusually. Answer: Rhino 660 is quite popular among off-road adventurers. Refer to Starting a cold engine for proper operation. Any reprinting or unauthorized use without the written permission of. Clear the dirt and the debris ins and outs. To release the parking brake, pull up on the lever, press the release button, and then push the lever all the way down. A common problem for the Yamaha Rhino 660 is engine failure. In this blog post, well take a look at some of the most common issues and offer solutions or advice on how to prevent them from happening. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Some manuals contain both. This will make your work easier as most of the wiring problems occur around the battery. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. This vehicle is equipped with three-point seat belts for both the operator and passenger. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. Ours is last year of 660 and have had no problems with it - it is about 40 top speed but that is fast enough as far as I am concerned - bought the Rhino because it would go in back of pickup but found that we hardly ever load it anyway so I would probably go for a wider machine next time L8Bloomer Never wrap your thumbs and fingers around the steering wheel. It contains important safety information. Inside the cab are two seats separated by an armrest and center console area. All they can do is clean the carb or change the spark plug. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y Its perfect for tackling any terrain, whether it be tough and rugged off-road trails or simply cruising around the neighborhood. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. Luckily, changing the battery usually fixes the problem but only if youve been keeping up with maintenance! Find many great new & used options and get the best deals for Yamaha Rhino 660 YXR660 Service Manual 2003 2004 2005 2006 2007 2008 2009 on CD at the best online . The parking brake lever is located at the right side of the drivers seat. Stuck rollover valve 6. If you like this video please. There is a case, which is basically the shift shaft. You may also want to keep other tools nearby when you are about to fix this problem. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. To increase the spring preload, turn the adjusting ring in direction a. One of the most common problems with Rhino 660 engines is overheating. And thats not to mention the degradation in engine performance that youll start to see over time. Congratulations on your purchase of the Yamaha YXR660FA. 1986-1991 Yamaha Champ 100 Repair Manual. This manual will provide you with a good basic understanding of the features and operation of this vehicle. This vehicle is designed to carry the driver and one passenger. 2009 Rhino 700 FI Hunter YXR7FHY drive straight up and down inclines-driving across the side of an incline increase the risk of overturn. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Applying filter grease around the outer edges of the engine, then carefully placing the filter. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side (SxS) repair manual, also termed Rhino UTV or utility factory service manual, is a guidebook for people who want to do the repair and maintenance of their own utility task vehicle. Bad or old fuel 2. Answer: The Yamaha Rhino 660 is quite fast. If they must be stored, wrap them in appropriate cushion material. Always follow the inspection and maintenance procedures and schedules described in this manual. To check the wiring problem, you better take the battery out first. This leads to damage which is sometimes severe to parts like the cylinder walls, engine valves, pistons, or other internal engine parts. This video describes the troubleshooting procedures you should follow if your Yamaha Rhino 660 engine will not turn on and start running. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. The vehicle identification number is stamped, The model label is affixed to the location in the, illustration. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. After checking in battery wires, also go for engine wires. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Always wear the seat belt while riding in the vehicle. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. A good Yamaha Rhino manual is worth many times the money you spend to buy it. Never turn at excessive speed. That should solve the engine issues. Your email address will not be published. This indicator light comes on when the parking brake is applied. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. 3.Put the lap portion of the belt low on your hips. Never exceed the stated load capacity. Read Owners Manual before loading or towing. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. So, I changed the crankshaft and the piston rod.. Carburetor problems are also common in Rhino 660 engines. This information will. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. (See pages 6-16-3 for details.). Never operate the vehicle on hills that are too steep for it or for your abilities. You know something is wrong, but. www.501parts.comLike our Repair videos? Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. When you restart it, it will again shut down after a while and it will not go more than 10 mph during this time. Never carry passengers in the cargo bed. Some manuals may also include an index. If this happens, reduce the load to specification. Another noted drawback with Rhino 660 was that the lack of side doors left riders legs exposed to the elements outside and led to some serious leg injuries for riders who were unfortunate enough to roll their vehicles. The maximum speed for the vehicle is around 35 miles per hour. There may be some fragility in the front suspension. Select the appropriate drive according to terrain and the conditions. These were some of the most common problems with Yamaha Rhino 660. Never carry passengers in the cargo bed. Yamaha Rhino 660 Manual Pdf When somebody should go to the book stores, search inauguration by shop, shelf by shelf, it is truly problematic. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! Step 1. (2023 Update). Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Welcome to UTVautoist. This enhances the resistance of the filter to block dust or debris. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. This could cause an accident. With 11 inches of ground clearance and 7.3 inches of wheel travel, Yamaha Rhino 660 is undoubtedly one of the best UTVs for driving on the roughest trails. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. Because the air filter in this vehicle isnt very high-quality, it doesnt work well in terms of keeping out dirt, dust, and other debris from the engine. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. Record the information on this la-, bel in the space provided. Do not only brush the outside but also eliminate dirt and debris from the inside too. Depending on whats wrong with your Rhino 660 UTV, the cost of repairs could vary: Another issue with the Rhino 660 is that users may experience a clutch out of place, which causes it to not work properly. The engine may overheat if the vehicle is overloaded. Cargo can affect handling and stability. If your engine is misfiring, check the spark plugs and clean or replace them as needed. Save my name, email, and website in this browser for the next time I comment. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. With hydraulic disc brakes on the front and rear, it offers excellent handling. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition And if you need any help, were always here to lend a hand. The Issuu logo, two concentric orange circles with the outer one extending into a right angle at the top leftcorner, with "Issuu" in black lettering beside it operation of the electric starter to let it cool. In this blog post, well discuss the most common problems owners face and how to fix them. Initially, I thought the problem was caused by piston slap. The whole vehicle may require treatment to solve the issue. If you see it has worn out badly, you will need to change the shift shaft. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Clean everything, and the neutral light should work again. LOCATE AND READ THE OWNERS MANUAL. Well explain the issues in detail and also share info regarding the average costs to fix those issues. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. Required fields are marked *. Luckily, changing the battery fixes this problem most of the time. Never wrap your thumbs and fingers around the steering wheel. Many owners have reported that the Rhinos tires are too soft and tend to wear out quickly. https://www.youtube.com/watch?v=oMSi_acaTCk, Yamaha rhino engine problem. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. 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