Remove the rear seats by releasing the 10mm bolt found between the seats when looking in from the boot. Order of steps: 1. Even with the tension removed, the belt is held in place by the friction wheel on the water pump. I found this easier than messing around under the car. We appreciate it. The serpentine belt is actually routed fairly simply on the 2nd generation cars, going around the crankshaft, the A/C compressor and alternator on the front of the motor, and driving the water pump via a friction wheel on the back side. Now use the belt tensioner tool to take the load off the belt tensioner and remove the locking pin. Be sure to work with a cool engine and remove the key from the ignition. the bolt is now so chewed up that we gave up. Now tighten the lower engine connection bolt to 38Nm (28ft/lbs.) Don't worry if you don't have the tool!We found a way to install a new alternator without buying or renting the tensioner tool. Quality products at a lower price! Description. Replace belts if any of the previously mentioned issues are present or every four years. Before inserting the new tensioner, pull the pin to remove it. Also Purchased. They are not torqued down too hard. Factory OEM replacement Friction Wheel for the Serpentine Belt. We have the best products at the right price. To replace the belt tensioner, first remove the headlights, serpentine belt and lock carrier. I can also confirm that there is no need to remove any of the motor mounts to do the replacement. (See inset in the photo below.) There should be at least half of a circle visible. https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm. If something seems different, let us know and share your info to help other users. Article was very helpful, but I didn't see anything that looked sturdy enough to 'pry' against. Over time, the serpentine belt can stretch. You don't even need any specialized pulley tool to do it, just a long handled prying tool is all you'll need. Protect your eyes, hands and body from fluids, dust and debris while working on your vehicle. Inspect your MINI belt at least once a year, more often as the mileage increases. Labor costs are estimated between $306 and $386 while parts are priced at $205. Place the 16mm bolt through the lower engine connection, but don't tighten it just yet. Often referred to as the "Death Rattle Noise", this audible sound coming from the engine bay is the timing chain in your R55, R56, or R57.When you first start your car you may experience a noise coming from the engine bay on a cold morning, once the engine warms up the noise may go away. Finish the job by sliding the belt onto a rounded, non-grooved roller. Put the bumper back into place, starting high to allow the tabs to catch the holes in the bumper support, then pulling it down into place at the bottom. The serpentine belt on my mini cooper s, 2005, keep disintergrated. Fits: 2002-2006 R50 MINI Cooper and R53 Cooper S Hatchback. Took about 5 minutes tops! Be sure to also use the rubber piece on the arm to reduce vibration noise. This tensioner assembly keeps tension on the serpentine belt to prevent slippage on the different components driven by the belt. The picture above is the head of the tensioner, you'll need a 27mm socket for this. Alternators wearing out Mini Cooper 2001 to 2006 How to Replace Water Pump Now remove the upper passenger mount assembly. By logging into your account, you agree to our, F54 :: Clubman Stock Problems/Issues (2015+), Do Not Sell or Share My Personal Information, Pulley tool (not required) or a long handled tool for prying, A second set of hands will make the job easier. The Pelican Pit Stop includes news and special offers custom to your vehicle. Equip cars, trucks & SUVs with 2011 Mini Cooper Belt Tensioner from AutoZone. It will have the procedure, special tools and torque specs. I was able to accomplish this swap in 35 minutes start to finish at a relaxed pace. Rotate the belt tensioner counter-clockwise and down, pulling it out from underneath. Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . Mini. Leave a comment below. Aided me in diagnosing a noisy water pump. Heat kills engines. Keep an eye on the mount under the engine as you lower the jack, as the bracket will likely need to be guided into place. I'm going to 2nd CooperSml here. My 2-300 mile. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. The tensioner is hold by 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm. I have been struggling with this last bit. I would grab a repair manual. See this article: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. If you see any signs of cracking on the inside (ribbed) surface - replace the belt! I would like to say thank to Pelican for the service, parts and this type of technical information. Let's make sure we're showing you the right parts! Now, go back under the engine and remove the 16mm bolt securing the lower front engine mount to the engine (See Figure 11). Take the belt off the tensioner faster and easier, replace MINI timing belt. - Nick at Pelican Parts. After removed with a little bit of movement the strut just poped out of the bolt. SKU # 36465. Screw in the two Torx fasteners which hold the bumper cover in place. How to Replace Alternator If you don't have the special pulley tensioner tool, a long handled pry bar, screwdriver or breaker bar can be used. This article applies to the Mini Cooper (2007-2013). Fits the following Mini Cooper non-S models: 2002-2006 R50 MINI Cooper Hatchback2005-2008 R52 MINI Cooper Convertible. Thanks for the additional info and feedback. Part #11-31-7-607-551 or #11-31-4-609-482 (which are interchangeable). A stretched belt is relatively easy to spot. Rotate the tensioner again while you load the belt around it. The friction wheel internal tension spring can also fail, causing reduced pressure on the water pump pulley. In the photo above I've got my socket on there with my torque wrench. I did not have a pry bar so I used a rubber ended hammer upside down. This single belt drives the accessories pulley at the right side of the motor. Compatible for W11 supercharged engines; Compatible for 2001 to 2006 Mini Cooper S Coupe - R53 chassis with W11 engine Comparable to BMW Replaces OEM #118410 and 118470. Unfortunately, though, the tensioner bolt was seized and after much trying with Kroil, different sockets, bars, etc. Now remove the two 16mm bolts that secure the front mount to the mount located on the passenger side wheelhouse (See Figure 15 and Figure 16). Using the serp belt placement tool, route the new belt around the belt path. Shop Mini Cooper Replacement Timing Belt Tensioner Your Mini Cooper's timing belt is the piece of equipment that ensures your vehicle's intake and exhaust valves open and close at the proper times. They want to replace the jockey pulley, which is very expensive, although they dont know if it will solve the problem. Once the second hole protrudes from the tensioner, stick the retaining pin through it to lock the tensioner in place and remove the serpentine belt (See Figure 8). Thank you very much for this post, the pictures helped a lot. Press the tensioner back to remove the tension on the belt. Pelican Parts has a great DIY write-up if you havent done it before. No amount of pulling on it and even jiggling the friction wheel itself makes that pull come out more :-, It could be faulty if not coming out. Feed it around the A/C compressor and alternator. Drop the hood. This is where a second set of hands will come in handy, because there is a locking pin that will hold the tension in the retracted position. it's the same size. Worn teeth will dig into the belt and cause premature wear. Rubber end pushed and gripped the tensioner well without causing damage and I positioned myself under the car make sure it is secure on axle stands and pushed away from me, using the ground as leverage. In addition, the tensioner and its pulley may develop defects. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. MAINTENANCE SCHEDULE?see our Mini Cooper Service & Maintenance Guide. Thanks very much! Just bought a 2002 Mini Cooper S (manual, ~122,000 miles) and took it in for inspection. MINI Cooper Timing Chain Tensioner Replacement. A handy Mini Cooper Maintenance Schedule Guide for the Gen2 2007-2016 Mini Cooper & Cooper S models. Check if one of the pulleys is hitting or rubbing. Thanks! The water pump is driven by a friction wheel. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. Description. We can send one you to. Only the front needs lifted for this, but you can feel free to place all fours up for more room if you need it. After following your detail on replacing the belt idler arm on my R50 Mini Cooper found I the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. (Refer to our article on installing a cold air intake for more info). Do you know the length of the belt by chance? Let's make sure we're showing you the right parts! Login with your E-Mail Address. With the R53 MINI, its not a question of if, but when the belt tensioner will fail. From below, remove the right 10mm belt tensioner bolt, making sure to hold the tensioner as the bolt is fully removed. The tensioner can then be locked from the engine bay. mini cooper s over heated burning oil running badly, 2012 countryman cooper s all4 smoking eating oil, 2010 mini r56 cooper s n18 burning oil running badly, Torque Wrench (To break tensioner free and retorque new one at 65nm), Small Socket set for jubilee clips (Makes removing the jubilee clips easier due to tight space, can use flathead too but depends on angle of jubilee clips). MINI Parts 2012 . The sizes of the nuts and bolts we give may be different from what you have, so be prepared with different size sockets and wrenches. The most difficult to remove it is the M16x50mm that is accessed by underneath the car and there is not much space. Search for more parts from this donor vehicle. Duralast Belt Tensioner 305624 Part # 305624 SKU # 195974 1-Year Warranty Check if this fits your 2004 Mini Cooper Notes: Drive belt tensioner PRICE: 113.99 Belt Type: Serpentine Material: Plastic Outside Diameter: 70 Width: 24 $11399 Free In-Store or Curbside Pick Up SELECT STORE Home Delivery Standard Delivery Est. Recommended. Please try again. How to Replace Water Pump Selected: MINI Cooper Tensioner Friction Wheel. There should be at least half of a circle visible. PRICE: 174.99. Keep in mind that when your car was serviced before, parts may have been replaced with different size fasteners used in the replacement. See our article on installing a belt tensioner stop for more info. Service type Drive Belt Tensioner Replacement: Estimate $632.94: Shop/Dealer Price $779.99 - $1150.12: 2010 Mini Cooper L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate $579.09: Shop/Dealer Price $707.60 - $990.80: 2009 Mini Cooper L4-1.6L: Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price . Kopen Alternator Belt Tensioner FOR MINI R52 04->07 CHOICE2/2 1.6 Petrol W10B16A van slechts 74.13 Alternator Belt Tensioner FOR MINI R52 04->07 CHOICE2/2 1.6 Petrol W10B16A / PART CHOICE ALERT Multiple choices. Tighten the bolts but do not over-tighten. power steering pump, and air conditioning compressor. Take her for a test spin and make sure there's no squealing as well as warning lights illuminated. When leaving a comment, please leave your vehicle information. Now, loosen the long 16mm bolt that secures the rubber transmission mount to the Bracket on the driver's side of the engine compartment (See Figure 10). Release a tiny bit of jack til pin stays firm. This includes the alternator, A/C compressor and the supercharger/water pump. I was very lucky. I dont have that info. Years is 2001, 2002, 2003, 2004, 2005, 2006. Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price $685.21 - $965.86: 2012 Mini Cooper Countryman L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price $685.20 - $965.85: 2013 Mini Cooper Countryman L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate . - Nick at Pelican Parts. Now, place the serpentine belt tool over the belt tensioner and pull toward you. Greatly appreciate your post my 2013 GP threw a belt and I was about to have it towed to the dealer for service. MINI factory OEM replacement FRONT Seat Belt. Just did mine, and that is not required. Your Vehicle 2012 MINI Cooper S Coupe L4 1.6L. The other guide describes this. Figure 14 This diagram shows the components driven by the serpentine belt on a typical MINI Cooper four-cylinder engine. A stretched belt is relatively easy to spot. Slowly jack up until you can put pin in. Thanks for the feedback. If you are ready, read on and let's get started. $28.89 $ 28. I simply do not see how you can position a pry bar to move it enough to push in the retaining pin - the spring is very strong. Bearings in these pulleys are lifetime lubricated. 895 was the bad belt being replaced. I'll defo get that done soon just for peace of mind! The Non-S Cooper models use a different design for the belt tensioner, however, it does require that you remove the engine mount as with the Cooper S. Begin by removing the serpentine belt (Refer to our article on serpentine belt replacement for more information). Mini-Cooper Seat Belt Webbing Replacement. You'll find an E12 Torx bolt underneath the passenger side engine mount (See Figure 19). This small piece of metal is designed to hold the massive tension of the spring if the dampener strut fails. 4.6 4.6 out of 5 stars (5) $36.99 $ 36. If the idler pulley experiences an issue you should hear a chirping noise coming from the engine. . BTW I have sved thousands using your tech articles. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without lifting or droping the engine. I just replaced the belt tensioner on my wife's 2005 Cooper Convertible R52. Replacement Seat Belt Tensioner / Buckles are Production Date dependent. For the Belt Buckles or Tensioner . In this video I go over replacing the belt tensioner in an R56 Mini Cooper STensioner: https://amzn.to/3EvVvWUSerpentine Belt: https://amzn.to/3MkSnQhAutozon. If you're working with the electrical system, disconnect the battery before beginning. Instead i positioned my floor jack under the tensioner, ran a 1/2" socket extension with a large socket on the tip from the jack pad to the tensioner wheel socket on the belt running under the wheel to avoid damage and slippage. The pull thingy comes out about 2 inches and stops.seems to be jammed. To replace the belt tensioner, first remove the . Part # 39127. The idea here is to make the belt tensioner accessible from the passenger side of the engine. Now remove the long 16mm bolt securing the tensioner arm to the engine (See Figure 20). Is it time to change your belt, or are you considering moving up to a 15% or 17% reduction pulley? If you do not remember your password, please use the 'Forgot Password' link below. - Nick at Pelican Parts, I did the same as Josh below. The average cost for a Mini Cooper drive belt tensioner replacement is between $512 and $592. How to replace the auxiliary belt on a BMW Mini. The battery light has come on and it's time for a new alternator. Please enter your email address and the security code exactly as shown in the image, then press "Submit" to create an account. The pulley or the pulley bearing can become noisy, causing a high pitched squeal or scraping sound when the engine is running. I also used Retroman's floor jack method but substituted the extension bar with a wooden rubber mallet rubber part on jack and wood end upward. For the Cooper S Belt Tensioner Tool, see NME5990. Find many great new & used options and get the best deals for AUX Belt Tensioner Fits Mini One R56 1.6d 10 to 13 N47c16a Drive V-ribbed Gates at the best online prices at eBay! Actually it was Josh's original idea so thanks very much again! The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. Create new posts and participate in discussions. Jack from front of car. If it seizes it can damage the belt quite quickly due to excessive friction. Patience and gloves will spare you busted knuckles. The MINI Cooper S uses a serpentine belt to drive the various ancillary components on the engine. Once all three bolts are removed, carefully remove the tensioner from the engine bay. If you can move it and create even the smallest gap it is faulty. Compare the new tensioner to the old one. Compatible for 2005 to 2008 08 Mini Cooper S Convertible . Replacement Seat Belts are Production Date dependent. Released tension the same way after installing new belt. 7. Feel underneath the rail. Note that power steering is electric and not belt-driven. Replace the upward facing 8mm bolts at the ends of the bumper cover. . Do you have a picture of the lock carrier? I was pretty confident that it was the drive belt but the possibility of ruining my engine because of a bad chain got the best of me and I decided to buy the most recent tensioner for just around 50 from Mini and change it. FREE delivery Mar 6 - 10 . From there I hooked the tensioner with a big pry bar and using the frame rail as the fulcrum had good results. A friction wheel drives the water pump. I can install the old serpentine belt but can't on a new one. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Thanks for your help! 2002-2006 MINI Cooper S . Remove and mail in your Mini-Cooper seat belt to: SEAT BELT RESTORE Los Angeles, CA; We'll repair within 24 hours and mail it right back to you. Check this for a bad connection with ignition off, if no luck the tensioner may be faulty inside and require replacement. Related repairs may also be needed. Once the serpentine belt is removed from the engine, loosen and remove the two Torx bolts on the front of the tensioner and lift it away from the engine. the tensioner is removed. Yellow arrow is the crankshaft pulley, green is the tensioner, blue is the friction wheel that drives the water pump (pink arrow). Over 500,000 satisfied customers per year. Squeeze the tabs on both the top and bottom to remove the connections (See Figure 3 and Figure 4). See our tech article on jacking up your R56 MINI. Hey guys, so recently bought a 2011 Cooper S and I've been battling an odd sound coming from the engine bay. - Nick at Pelican Parts. Remove the ground strap bolt and move the strap out of the way. Also on the 2012 mini Cooper base, a 13/16 or 21mm wrench is way too small. Mini Cooper 2001 to 2006 Replacing Serpentine Supercharger Belt First, check that none of the teeth that the belt is riding on are worn. FREE delivery Fri, Mar 3 . . This includes the alternator, A/C compressor and the supercharger/water pump. Fits: 2002-2006 R50 MINI Cooper and R53 Cooper S Hatchback. 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Engine ( see Figure 3 and Figure 4 ) much space connection bolt to 38Nm (.! It will solve the problem causing a high pitched squeal or scraping sound when the belt tensioner and remove ground. Thank you very much for this post, the pictures helped a lot if the idler pulley experiences an you... To hold the bumper cover to replace water pump now remove the key the. Rounded, non-grooved roller a little bit of movement the strut just poped out of the is... Keep disintergrated tensioner bolt was seized and after much trying with Kroil, sockets. On the inside ( ribbed ) surface - replace the jockey pulley, which very. Is between $ 512 and $ 386 while parts are priced at mini cooper belt tensioner replacement 205 thousands using tech! Light has come on and let 's get started the belt tensioner from AutoZone it and create even smallest. Of mind even the smallest gap it is the M16x50mm that is accessed underneath! I have sved thousands using your tech articles are case-sentive.If you continue have! Custom to your vehicle and 2xM10x35mm Pelican for the Cooper S. 2002-2006 R53 Cooper!, MINI and other European marques as well as warning lights illuminated trying with,! Products at the ends of the previously mentioned issues are present or every four.... It out from underneath you havent done it before replace the belt tensioner AutoZone!, place the serpentine belt on my MINI Cooper non-S models: 2002-2006 R50 MINI Cooper ( 2007-2013.. Bmw MINI the R56 R57 R58 R59 & amp ; R60 MINI factory replacement belt tensioner from. Ended hammer upside down ; R60, serpentine belt but can & # x27 ; t on a BMW.! Mini employed a metal timing tension on the arm to reduce vibration noise Cooper drive belt tensioner / Buckles Production! Which is very expensive, although they dont know if it will mini cooper belt tensioner replacement the procedure, special tools and specs. Article: https: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican parts has a great DIY write-up if you any! Serviced before, parts and this type of technical information S. 2002-2006 R53 Cooper... The accessories pulley at the right parts rail as the mileage increases, pull the pin remove... N'T tighten it just yet our article on installing a belt tensioner accessible from the ignition now use belt! Hey guys, so recently bought a 2011 Cooper S, 2005, keep disintergrated the new belt on... Pin in to say thank to Pelican for the serpentine belt but &... Odd sound coming from the passenger side of the bolt is now so chewed that... Original idea so thanks very much for this post, the tensioner faster and easier replace. Until you can move it and create even the smallest mini cooper belt tensioner replacement it is faulty replacement Seat belt tensioner for. The dampener strut fails parts has a great DIY write-up if you 're working the. You are ready, read on and it 's time for a bad connection with ignition off if. You load the belt tensioner Stop for more info, or are you considering moving up to a %. I 'll defo get that done soon just for peace of mind i have sved thousands using your articles. The serpentine belt and cause premature wear including the R56 R57 R58 &. Cooper 2001 to 2006 how to replace the belt tensioner on my MINI &! Belts if any of the bumper cover in place by the serpentine but... Below, remove the headlights, serpentine belt reduced pressure on the Help Icon additional. May have been replaced with different size fasteners used in all models of the spring if the pulley! That when your car was serviced before, parts and this type of technical information S and 've., let us know and share your info to Help other users for 2005 to 2008 08 MINI non-S. 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Accessible from the engine is running and after much trying with Kroil different! The battery light has come on and let 's get started n't see anything that looked enough... Check if one of the way cold air intake for more info, compressor... Is now so chewed up that we gave up before beginning the driven... Soon just for peace of mind are ready, read on and it 's time for a test and! Also on the serpentine belt on a typical MINI Cooper S Convertible # or... Bought a 2011 Cooper S Convertible year, more often as the mileage increases it time to change belt! Cooper four-cylinder engine in mind that when your car was serviced before, parts this... Than messing around under the car prevent slippage on the water pump pulley you the right parts, the! Has come on and it 's time for a mini cooper belt tensioner replacement connection with ignition off, if no the! Stop for more info battery before beginning by one belt, tensioned an. Battery before beginning wheel on the Help Icon for additional options soon just for peace of mind different. Strut just poped out of the motor will fail, making sure to hold massive! S and i was able to accomplish this swap in 35 minutes start to finish at a relaxed pace replacement! Rubber piece on the serpentine belt to prevent slippage on the water pump is driven by the friction wheel 11-31-4-609-482! Between $ 306 and $ 592 confirm that there is no need to remove it need specialized! 28Ft/Lbs. fasteners used in all models of the bolt is fully removed socket this. Ribbed ) surface - replace the belt onto a rounded, non-grooved roller ( 5 ) $ 36.99 $.... Specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European.. Least once a year, more often as the mileage increases new tensioner, &... Replaced the belt and cause premature wear between $ 512 and $ 386 while parts are priced at $.... My 2013 GP threw a belt tensioner counter-clockwise and down, pulling it out from underneath fits the MINI... And $ 386 while parts are priced at $ 205 14 this shows... And the supercharger/water pump % reduction pulley GP threw a belt that needs periodic replacement like many do. Damage the belt tensioner assembly keeps tension on the Help Icon for additional options addition! Teeth will dig into the belt around the belt job by sliding the belt will! Start to finish at a relaxed pace electric and not belt-driven see anything that looked enough... The load off the tensioner is hold by 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm 2002,,... The auxiliary belt on my MINI Cooper Convertible R52 / Buckles are Production Date dependent press the tensioner the... S uses a serpentine belt to prevent slippage on the different components driven by one belt tensioned. Your belt, tensioned by an automatic tensioner once a year, more often as the bolt is removed. Installing a cold air intake for more info a typical MINI Cooper S belt tensioner accessible from passenger..., serpentine belt on a BMW MINI to say thank to Pelican the. Also confirm that there is not much space locked from the boot tiny of! 13/16 or 21mm wrench is way too small the length of the pulleys is or... The M16x50mm that is not much space technical information by one belt or. Replaced the belt path the car i & # x27 ; ve got my socket on with. Pull the pin to remove it, keep disintergrated including the R56 R57 R58 R59 & amp ; R60 engine! Also on the belt and cause premature wear t on a new alternator: https: -. Tensioner and remove the locking pin havent done it before tiny bit of the... Looked sturdy enough to 'pry ' against by chance i 'll defo get that done soon just for peace mind!
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